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NT-SBL6000 Ultrasonic Bar Cutting Line

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NT-SBL6000 Ultrasonic Bar Cutting Line

An advanced automated continuous cutting line engineered specifically for high-capacity, multi-blade inline slicing of cereal bars, granola, nougat, halva, and delicate snack foods using state-of-the-art ultrasonic technology. Combining continuous servo-driven fly-cut motion with high-frequency ultrasonic vibrations, it delivers pristine cuts without product deformation, edge crushing, or sticky blade build-up.

Key Features

Continuous Servo Fly-Cut Motion

Synchronized servo gantry tracks conveyor movement seamlessly, enabling high-speed transverse cutting without stopping the production line flow.

Zero Blade Adhesion

High-frequency 20kHz/30kHz titanium sonotrodes eliminate sticky candy and binder buildup, dramatically reducing downtime and preserving crisp bar edges.

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Inline Longitudinal Slitting

Integrated slitting station divides full-width cooked sheets into continuous uniform strips before guillotine portioning.

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Hygienic & Food-Safe Design

Full AISI 304 stainless steel frame, heavy-duty drag chains, FDA-approved polyurethane conveyor belts, and optical safety interlocks.

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100 Recipe Memory

Stores up to 100 customizable cutting configurations with Delta/Schneider/Siemens 10" color touchscreen.

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European-Grade Components

Delta / Schneider Electric / Siemens PLC, OMRON / SICK optical safety sensors & emergency stop.

Programmable Cutting Geometries & Portions

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Rectangular Snack Bars

Standard bar portions with clean edges

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Square Bites / Cubes

Uniform bite-sized portions

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Custom Longitudinal Strips

Full-width slitting into continuous strips

Technical Specifications

📊 Performance & Capacity
Capacity300–1,200 kg/hour (depending on belt width and product composition)
Belt WidthStandard 600 mm (Custom 400 mm / 800 mm / 1000 mm options available)
Accuracy±0.3 mm high-precision servo positioning
Cut TypesLongitudinal slitting + Transverse continuous fly-cut
🔊 Ultrasonic System
SonotrodePremium Titanium Alloy multi-blade sonotrode assembly
Frequency20 kHz / 30 kHz auto-tuning digital ultrasonic generator
Motion DriveDual-axis servo motor (Z-axis cut depth & X-axis tracking)
🥜 Processable Materials
Cereal & GranolaMuesli bars, flapjacks, nut/seed crunch, fruit bars
ConfectioneryNougat, halva, caramel slabs, energy bites, fruit pastes
Bakery & PastrySheet bakes, protein brownies, pressed dough blocks
🏗️ Construction & Materials
Frame & BodyHeavy-duty AISI 304 Stainless Steel & Anodized Aluminum
Conveyor BeltFDA-approved anti-bacterial Food-Grade PU Belt
Cable ManagementFully enclosed industrial heavy-duty drag chain
🖥️ Automation & Controls
PLC & HMIDelta / Schneider Electric / Siemens PLC with 10" Color Touchscreen
Recipe MemoryStores up to 100 customizable cutting configurations
Sensors & SafetyOMRON / SICK optical safety sensors & emergency stop system
⚡ Power & Utilities
Power Supply3-Phase 380V 50/60 Hz (Custom voltage available)
Power ConsumptionAverage 7.5 kW – 11 kW
Pneumatic Supply6 Bar dry compressed air supply required

Complete Turnkey Production Line

The NT-SBL6000 is the cutting module of a Full Turnkey Granola, Nut & Cereal Bar Production Line. New Techno Machine delivers complete automation custom-built for your factory footprint:

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1. Integrated Mixer

Batch mixing of ingredients

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2. Inclined Elevator

Lifts mixed product to line

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3. Forming / Pressing

Roller unit presses sheets

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4. Cooling Tunnel

Sets product before cutting

5. Ultrasonic Cutting

NT-SBL6000 fly-cut module

Full Turnkey Granola, Nut & Cereal Bar Production Line with Integrated Mixer, Inclined Elevator, Forming/Pressing Roller Unit, Cooling Tunnel & Ultrasonic Cutting.

Target Industries & Applications

🥜 Granola & Cereal Bar Factories

Perfect inline portioning of sticky honey/glucose bars without crushing delicate grains.

💪 Protein & Energy Bar Lines

Clean, high-speed slicing of dense, high-viscosity doughs without blade fouling.

🍫 Confectionery & Halva Plants

Uniform cutting of nougat, halva, caramel, and fruit paste bars with zero product waste.

🍪 Bakery & Sheet Bakes

Sheet bakes, protein brownies, and pressed dough blocks portioned with precision.

Why Choose the NT-SBL6000?

✅ Continuous Cutting

Servo fly-cut motion tracks the conveyor, enabling high-speed cutting without stopping the line.

✅ Zero Blade Build-up

Ultrasonic vibrations prevent sticky candy and binder from accumulating on the blade.

✅ High Capacity

Up to 1,200 kg/hour — built for industrial-scale bar production.

✅ ±0.3mm Precision

High-precision servo positioning ensures every bar is exactly the same size.

✅ FDA-Approved Belts

Anti-bacterial food-grade PU conveyor belts meet global food safety standards.

✅ Turnkey Integration

Connects to mixers, forming rollers, and cooling tunnels for complete production lines.

Ready to Scale Your Bar Production?

Get a customized quote for the NT-SBL6000 Ultrasonic Bar Cutting Line.

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